OEM / Custom Heavy Wash Whiskers Bootcut Jeans Manufacturer | Tech Pack Support

Product & Business Information

Product Overview

Fabric Specification

This style uses a denim composition of 75.1% cotton, 17% polyester, 7.3% recycled fiber, and 0.6% other fibers. The cotton content provides durability, abrasion resistance, and authentic denim texture, while polyester improves dimensional stability throughout repeated wash cycles.

Moreover, the blended construction supports more consistent grading performance during bulk production. Therefore, sourcing teams can better control measurement tolerances across size ranges.

Heavy Wash & Whiskering Control

The garment features a heavy wash treatment combined with pronounced whiskering and fading effects. In addition, the finishing process creates stronger visual contrast and a more defined vintage denim appearance.

During development, whiskering placement, abrasion intensity, and wash depth can follow approved samples. As a result, buyers can establish clear appearance standards before production begins.

Construction & Stitching Details

This style uses a front zip fly with button closure and a traditional five-pocket configuration. Meanwhile, reinforced sewing at high-stress areas supports long-term garment durability.

During sewing, production teams can adjust SPI, seam allowance, topstitch specifications, bartack reinforcement, and hardware selection according to buyer requirements.

Fit & Measurement Standards

The baggy fit profile provides additional ease through the hip and thigh area, while the bootcut silhouette maintains balanced leg proportions below the knee. At the same time, the mid-rise construction supports everyday wear across multiple consumer groups.

Before bulk production, technical teams verify grading specifications and fit measurements. This helps buyers reduce measurement deviation between approved samples and finished goods.

OEM / ODM Technical Support

We support OEM, ODM, and private label development for this style. Furthermore, buyers can customize fabric composition, wash appearance, whiskering patterns, trims, labels, packaging, and grading specifications.

If required, development can begin from a tech pack, reference sample, product image, or design sketch. Therefore, buyers can simplify sourcing and product development workflows.

Key Specifications

• 75.1% cotton denim fabric
  Provides structural stability, durability, and authentic denim character. For buyers, this helps maintain consistent product positioning across denim programs.
• 17% polyester content
  Improves dimensional stability after repeated laundering. Therefore, sourcing teams can better manage bulk measurement consistency.
• 7.3% recycled fiber content
  Introduces recycled material into the fabric composition. However, buyers should confirm final fabric documents before using recycled-content claims in retail copy.
• Heavy wash treatment
  Creates a more pronounced vintage appearance than standard washed denim. Meanwhile, wash intensity can be adjusted according to approved samples.
• Heavy whiskering detail
  Produces stronger visual contrast around stress and crease zones. As a result, brands can create more fashion-driven denim collections.
• Fading effect treatment
  Adds depth and tonal variation across garment panels. In practice, this supports authentic worn-denim aesthetics.
• Bootcut silhouette
  Provides gradual leg opening expansion for balanced proportions. Moreover, this silhouette remains relevant across both contemporary and classic denim collections.
• Baggy fit profile
  Offers additional wearing ease and comfort. Therefore, retailers can target relaxed-fit and streetwear-oriented consumers.
• Mid-rise construction
  Balances comfort, fit stability, and styling versatility. Meanwhile, rise specifications can be customized according to buyer requirements.
• Five-pocket construction
  Uses a proven denim pocket layout suitable for long-term wear. As a result, production teams can maintain consistent assembly quality.
• Zip fly and button closure
  Provides secure fastening performance and familiar retail specifications. For buyers, this supports broad market acceptance.

OEM / ODM Customization Options

Size Chart

Measurement Points

Waist is measured around the waistband circumference. Hip is measured at the fullest point. Rise is measured from the crotch seam to the waistband. Length is measured from the waistband to the hem.

Additional measurements such as Front Rise, Back Rise, Thigh, Knee, Inseam, Outseam, and Leg Opening can be developed based on your tech pack or reference sample.

Note: Use this size chart as a reference only. U.S. and European size grading can be discussed based on buyer requirements.

Production Process

1. Buyer sends tech pack, reference sample, product photo, or design sketch.
2. Our team confirms denim fabric, heavy wash requirements, whiskering pattern, fading standards, trims, labels, packaging, and fit specifications.
3. The sample team develops the sample according to confirmed requirements.
4. Buyer reviews the sample and provides revision comments.
5. Buyer confirms the pre-production sample before bulk fabric cutting.
6. The production team starts bulk production after approval.
7. QC staff conduct in-line inspection, wash-effect verification, whiskering review, measurement inspection, hardware inspection, packaging inspection, and final quality inspection.
8. The packing team ships goods according to buyer requirements.

Quality Control

Our QC team checks every bulk order against the Approved PP Sample before and during production.

Fabric Inspection

Before cutting, our QC team checks shade, weight, width, hand feel, and visible fabric defects. For buyers, this step helps reduce fabric loss and visible panel variation.

Pattern & Marker Verification

Before bulk cutting, the technical team checks grade rules, grain direction, notches, marker efficiency, and panel orientation. Therefore, buyers can reduce size deviation risk.

Cutting Quality

During cutting, staff monitor notch accuracy, ply alignment, edge straightness, and bundle separation. This supports stable sewing quality during production.

In-Process Sewing Inspection

During sewing, QC staff inspect SPI, seam allowance, zipper installation, pocket placement, bartacks, waistband construction, and topstitch alignment. In practice, these checks help maintain consistency with approved samples.

Finish / Treatment Control

During finishing, the production team reviews heavy wash appearance, whiskering consistency, fading placement, and overall garment presentation. Color difference control can be managed within Grade 4–5 gray scale range, subject to buyer requirements and final confirmation.

Final Assembly Inspection

Before packing, QC staff inspect buttons, zippers, labels, loose thread control, and final garment appearance. As a result, buyers can better manage retail presentation quality.

Packaging Inspection

During packing, the packing team checks poly bags, barcode stickers, carton marks, folding methods, size ratios, and packing quantity according to buyer instructions.

Final Random Inspection

Before shipment, final random inspection can follow AQL 2.5 / 4.0 per buyer requirement.

Third-Party Inspection

If required, third-party inspection can be arranged upon request.

Sustainability & Material Options

This product composition includes 7.3% recycled fiber based on the provided specification. Therefore, buyers should confirm final fabric documents before using recycled-content claims in retail copy.

We can discuss sustainability-related requests based on verified material availability and buyer documentation needs. However, we avoid unsupported claims and only recommend sustainability wording when selected fabric, certificate scope, and order documents support it.

Trade Terms & Order Discussion

Ideal For

• Denim brands
• Fashion brands
• Streetwear brands
• Private label brands
• Online retailers
• Wholesalers
• Boutique brands
• U.S. buyers
• European buyers
• Vintage-wash denim collections

Care Instructions

• Wash once separately in cold water before first wear.
• Machine wash cold inside out with like colors.
• Do not bleach.
• Tumble dry low.
• Cool iron if needed.

Send Us Your Custom Bootcut Denim Jeans Requirements

If you are reviewing this style for your collection, you can send us your order quantity, destination country, target size range, fabric requirements, wash references, whiskering standards, branding specifications, and packaging requirements. A tech pack, product photo, design sketch, or reference sample can help accelerate development, but it is not required for the first discussion.

Request Custom Jeans Quote