T-shirts are one of the most popular and versatile clothing items in the world. From casual wear to branded merchandise, they are found in nearly every wardrobe. But if you’re wondering how to get T-shirts manufactured, whether for a new business, custom designs, or bulk orders, this guide covers everything you need. We’ll explore the search intent behind this query—typically from entrepreneurs seeking reliable production partners—along with the full manufacturing process, tips for finding manufacturers, and sustainability options.
The process of getting T-shirts manufactured involves selecting fabrics, designing patterns, cutting, stitching, printing, quality control, and packaging. By partnering with a professional manufacturer, you can ensure high-quality results without setting up your own factory. For more info on organic cotton, check out resources on sustainable farming practices .
At Newasia Garment Co., Ltd., we make that process seamless. With 39+ years of OEM & ODM expertise, we help global clients design, produce, and deliver premium T-shirts at scale — from concept to shipment.Let’s break down how to get T-shirts manufactured, from raw materials to the final product.
Understanding T-Shirt Manufacturing: A Practical Guide
T-shirts have evolved from basic undergarments to versatile fashion staples, appearing everywhere from casual outings to formal events. For brands looking to stand out in this competitive market, understanding manufacturing fundamentals is crucial for creating distinctive designs that resonate with consumers.
Key Construction Differences
The fundamental distinction in t-shirt manufacturing lies in construction method:
Regular T-Shirts
Assembled from multiple fabric panels
Side seams provide structured fit
Allows for precise sizing adjustments
Tubular T-Shirts
Created from a single cylinder of fabric
Minimal side seams
Softer, more comfortable fit
Designing for Success
Creating successful t-shirt designs requires balancing aesthetics with practical considerations:
Fit and Silhouette Different body types and style preferences demand varied cuts:
Classic regular fit for broad appeal
Slim fit for contemporary styling
Oversized for fashion-forward looks
Fabric Selection The foundation of any quality t-shirt:
Cotton varieties for softness and breathability
Blends for durability and stretch
Sustainable options for eco-conscious consumers
Durability Factors Long-term performance depends on:
Fabric weight and construction
Stitching quality and reinforcement
Colorfastness and shrinkage control
Finding a T-Shirt Manufacturer: Key Steps
Before diving into the production process, the first hurdle in how to get T-shirts manufactured is finding a reliable partner. Here’s how:
Research Platforms: Use sites like Alibaba, ThomasNet, or Manufy for European/U.S. manufacturers. Check reviews on Reddit or Quora for real user experiences .
Evaluate Factors: Prioritize quality, turnaround time (2-4 weeks for bulk), price ($5-15 per unit), and minimum order quantities (MOQs, often 100-500 pieces) .
Request Samples: Always order prototypes to test fabrics and prints.
Custom & Bulk: As a manufacturer, we support small-batch customization to help brands test the market and establish a unique image, while also offering large-scale production services to meet the cost control and channel distribution needs of established brands.
Sustainability Check: Look for certifications like GOTS for organic materials .
Pro Tip: Start with local manufacturers to reduce shipping costs and support ethical labor.
Understanding the T-Shirt Manufacturing Process
Before finding a manufacturer, it’s essential to understand what happens behind the scenes. Here’s the full step-by-step process of how professional T-shirt manufacturing works:
Step 1: Design & Concept Development
It all begins with your vision. You provide your artwork, logo, or tech pack (a specification sheet including design details, measurements, and fabric preferences). If you don’t have one, our design team at Newasia can help you create it from scratch.
💡 Tip: The clearer your concept, the faster the production timeline.
Step 2: Choosing the Fabric for the T-Shirt
The first step in how to get T-shirts manufactured is selecting the right fabric, which affects comfort, durability, and print quality.
Fabric Type
Features
Best For
100% Cotton
Soft, breathable, absorbs ink well
Everyday wear, screen printing
Cotton-Poly Blend
Wrinkle-resistant, durable
Fashion T-shirts, DTG printing
100% Polyester
Lightweight, moisture-wicking
Sportswear, sublimation printing
Tri-Blend (Cotton/Poly/Rayon)
Soft, vintage feel, stretchable
Premium, fashion-focused T-shirts
At Newasia Garment Co., Ltd., we source OEKO-TEX® certified fabrics and offer sustainable textiles including GOTS-certified organic cotton and recycled blends.
Step 3: Pattern Making & Sampling
Once the design and materials are confirmed, patterns are created to guide the cutting process. We produce a sample (prototype) for your review, allowing you to check fit, fabric feel, print quality, and overall workmanship before mass production.
Our sample turnaround time is typically 5–10 days depending on complexity.
Step 4: Cutting & Printing
Approved samples move to the production phase. Fabrics are cut using precision machines to ensure accurate sizing and minimal waste.
We offer a wide range of customization options:
Screen Printing
Sublimation Printing
DTG (Direct to Garment)
Embroidery / Puff Print / 3D Silicone Print
Tie-Dye, Acid Wash, or Stone Wash Effects
Customize with logos via various methods. For small businesses, explore cost-effective options .
Printing Method
Best For
Features
Screen Printing
Bulk orders, simple designs
Durable, cost-effective
DTG
Small orders, detailed prints
High-quality, full-color
Heat Transfer
Small-batch customization
Great for logos, jerseys
Sublimation
Polyester shirts, all-over prints
Vibrant, permanent
🎨 At Newasia, we can replicate any T-shirt style — from classic blanks to advanced streetwear.
Step 5: Sewing & Stitching
The cut panels are stitched together by skilled workers using high-speed machines. Each seam is reinforced for durability, and different sewing techniques (double-needle, overlock, coverstitch) are chosen based on the T-shirt design.
With 140+ production lines and 12,000+ employees, Newasia ensures daily output over 100,000 pieces while maintaining consistent quality.
Step 6: Quality Inspection
Every garment undergoes five stages of quality checks:
Fabric inspection before cutting
Stitching accuracy
Print and embroidery quality
Measurements consistency
Final packaging inspection
We are BSCI and ISO 14001 certified, ensuring compliance with global apparel standards.
Step 7: Packaging and Shipping
Fold, package, and ship via freight or courier .
Packaging Type
Features
Poly Bags
Cost-effective, dust protection
Eco-Friendly
Biodegradable, sustainable
Branded Boxes
Premium for high-end brands
Compare sustainable brands for eco-partners .
How Long Does It Take to Manufacture a T-Shirt?
Timelines vary by order size .
Production Step
Time Required
Fabric Selection & Prepping
1–3 days
Pattern Creation & Cutting
2–5 days
Sewing & Stitching
3–7 days
Printing & Customization
2–6 days
Quality Control & Packaging
1–3 days
Total
7–20 days
Bulk orders: 2–4 weeks. Factor in manufacturer lead times.
Choosing the Right T-Shirt Manufacturer
When selecting a T-shirt manufacturing partner, consider the following:
Factor
Why It Matters
Experience
Ensures quality & production efficiency
Certifications
Confirms compliance with global standards
MOQ Flexibility
Allows startups to start small
Communication
Keeps project updates transparent
Customization Options
Enables branding & differentiation
Timely Delivery
Reduces business risk
Newasia Garment Co., Ltd. meets all these criteria — trusted by global brands like American Eagle, Gap, Uniqlo, Levi’s, and Lee.
How Newasia Garment Co., Ltd. Helps You Manufacture T-Shirts
We are a direct factory — not a trading company — offering end-to-end OEM/ODM clothing production.
🌍 Why Choose Newasia
Founded: 1986
Experience: 39+ years in garment manufacturing
Production Capacity: 100,000+ pcs/day
Certifications: BSCI, GRS, OEKO-TEX, ISO14001
MOQ: Starting from 100 pcs per design
Lead Time: 15–30 days
Services: OEM/ODM, private label, small batch production
We turn your T-shirt ideas into premium retail-ready products — whether for fashion brands, merch, or eCommerce startups.
How Much Does It Cost to Manufacture T-Shirts?
The cost depends on several variables — fabric type, print method, order quantity, and packaging. Here’s a general reference:
Style
Approx. Cost (Ex-Factory)
Basic Cotton T-Shirt
$2.80 – $4.50
Heavyweight Streetwear Tee
$5.00 – $7.50
Organic Cotton T-Shirt
$6.00 – $8.00
Performance Tee (Poly Blend)
$4.00 – $6.50
💬 Get an instant quotation from Newasia — no hidden fees, transparent pricing.
Private Label & Branding Options
We help you build your own brand identity through custom branding elements:
Neck labels (printed or woven)
Hangtags & care labels
Custom packaging
Logo embroidery, silicone badges, puff prints
You can choose between:
White Label (Ready Blanks): Fast, low-cost production
Private Label (Custom Design): Full customization of fabric, pattern, and finish
Sustainability & Quality Commitment
At Newasia Garment Co., Ltd., sustainability isn’t an option — it’s our standard.
♻️ Our Eco Practices
OEKO-TEX® certified dyes
GOTS-certified organic cotton
Recycled yarns & water-saving dyeing
Laser and ozone washing to reduce chemical use
Energy-efficient production facilities
We ensure ethical labor, fair wages, and environmentally responsible manufacturing across all facilities.
FAQ: How to Get T-Shirts Manufactured
Q1: What’s the MOQ (Minimum Order Quantity)? 👉 Our MOQ starts from 100 pieces per design, perfect for startups.
Q2: How long does production take? 👉 For in-stock items: ships worldwide within 3–7 days,For custom orders: production lead time 15–30 days
Q3: Can I use my own design? 👉 Yes! Send your tech pack, sketch, or photo — we’ll create a sample.
Q4: Do you offer private label or white label services? 👉 Both. Choose full customization or our ready-to-brand T-shirt blanks.
Q5: Can you ship internationally? 👉 Absolutely. We handle door-to-door delivery to the USA, UK, EU, and Middle East.
Q6: Do you produce sustainable T-shirts? 👉 Yes. We offer organic cotton, bamboo, and recycled polyester options.
Q7: Can I get a sample before ordering in bulk? 👉 Of course. You’ll receive a production-ready sample for approval before bulk manufacturing.
Q8: How can I trust your quality? 👉 We’ve been producing for top global brands (GAP, Levi’s, AE, Uniqlo). Each order undergoes 5-step quality inspection and post-production reporting.
How Do We Guarantee the Quality
Our quality assurance begins with designing and planning, then continues through every step of the production and post-production inspections. Delivery is not an ending. We still offer money-back guarantee for quality issues.
Fabric Certificates When sourcing fabrics, we will check all related fabric certificates from our suppliers.
Fabric Pre-wash We make sure the fabric is well pre-washed to meet the standards before cutting.
Qualified Workers All our workers are well-trained and have many years of experience in the garment industry. They are all local workers with high stability.
5 Quality Checks Our quality team will follow SOPs to conduct five times of quality checks before shipping.
Clothing Manufacturer – Customized Clothing Solutions For Every Concept
We deliver fully integrated, end-to-end apparel manufacturing that seamlessly blends design intent with technical execution. Our in-house fabric R&D lab develops proprietary textiles—from advanced performance blends to sustainable cottons and recycled polymers—ensuring material innovation aligns with your brand’s aesthetic and functional needs.
Through precision pattern engineering and fabric mapping, we create tailored through relaxed silhouettes optimized for drape, movement, and consistency. Each collection is supported by comprehensive development services: tech pack preparation, size grading, garment dyeing, custom washes, and specialty finishes. With full control over the entire supply chain—from yarn to final garment—we guarantee quality, scalability, and brand integrity across every piece we produce.
Trusted Certificates：
Trusted by Global Clients
From Factory to You, Cut Out the Middleman
Say goodbye to the waiting game with direct communication.
Work directly with the team to create custom products to your exact needs.
No middlemen means no markup—just direct, cost-effective pricing.
No guesswork—get a clear view of your costs and progress.
We can provide
We are a clothing manufacturing group that focuses on producing high-quality clothing and adhering to the concepts of environmental protection and sustainable development.
Development From Scratch
Fully custom garments, designed and produced to your specifications by a trusted clothing manufacturer. Jackets | Denim | streetwear | Sports wear | And more MOQ: Starts at 300 pieces per model/color
Blanks Customization
Personalize our premium blank apparel with prints, embroidery, labeling, and more, from a reliable garment manufacturer. MOQ: 100 pieces per model/color.
High-quality, ready-to-brand apparel Made in Portugal in our clothing manufacturer for startups for premium garments. No MOQ | No minimum quantities
OUR PROCESS
Consultation – Send us your requirements & designs
Quotation – Receive a competitive bulk price
Sampling – Approve fit & quality before production
Mass Production – Skilled sewing & finishing process
Quality Inspection – 100% checked before shipping
Delivery – Worldwide shipping with customs clearance support
Enhance Your Brand with Premium Washed Apparel
We specialize in providing high-quality, customizable washed apparel, including T-shirts, polo shirts, hoodies,denim clothes and jackets. With a variety of washing techniques to choose from, we help you showcase your brand’s unique personality through every garment.
See below for our complete list of T-shirt types and designs so that you can find what suits you best.
✅Women T-shirts
✅Oversized T-shirts
✅Fitness T-shirts
✅Polo T-shirts
✅Bamboo T-shirts
✅Neon T-shirts
✅Men T-shirts
✅Long sleeve T-shirts
✅Baseball T-shirts
✅Blank T-shirts
✅Organic cotton T-shirts
✅Hemp T-shirts
Reasons to Choose Newasia Garment Co.,Ltd. as Your womens t shirt manufacturers
We’re Eco-Friendly All of our practices are eco-friendly and sustainable from start to finish, from the fabrics and materials that we source to our production processes.We Offer Premium Quality Every aspect that goes into our custom t-shirts is carefully weighed against our high quality standards, from fabrics to notions to labels.
We Offer Unlimited Customization You can unleash your creativity with Newasia Garment Co.,Ltd. by choosing the fabrics, colors, patterns, labels, and more that go into each and every custom design.We Have a Fast Turnaround Time No more waiting ages for your custom designs – we are able to offer quick production timelines to get you your designs as quickly as possible.
We Keep Up on Trend Our designs aren’t limited to classic t-shirts – we carefully research and source styles that are on-trend for the best selection for our customers.We Offer a Low MOQ In order to make our products as accessible as possible to all of our customers, we offer low minimum order quantities.
39 years of experience in custom high-end clothing 1. Key Manufacturer for leading global streetwear brands 2. 90% repeat clients, 30% partnerships over 10 years
Strong Supply Chain Capability 1. Annual output of 30 million pcs 2. Intelligent supplier management system
The Best OEM & ODM Manufacturing 1. Over 200 premium fabric options 2. Service of 500 + brands, 1500 + Annual Designs
Flexible Brand-Centric Production 1. MOQ from 100 pcs per color 2. Fast reorders & quick delivery
New to T-Shirt Customization? We Make It Easy
You don’t need to be an expert — just tell us what you want to print, and we’ll guide you to the right technique. From bold screen prints to delicate embroidery, we help you choose what fits best based on your design, budget, and fabric.
Printing Techniques
Screen Print Features & Effects：Vivid, saturated colors; excellent wash-fastness and ink opacity Application Scenarios： corporate logos and large-area graphics
Direct-to-Garment (DTG) Features & Effects：No setup plates; superb detail and gradient reproduction Application Scenarios： complex or photo-quality designs
Sublimation Print Features & Effects：Dye bonds with polyester fibers; crack-resistant Application Scenarios：Custom polyester sportswear; vibrant, full-coverage prints
Silicone Print Features & Effects：Soft, raised “gel” effect; very durable and wash-resistant Application Scenarios：Limited-edition streetwear; 3D logos or text
Foil Print Features & Effects：Reflective metallic finish; medium cost Application Scenarios：Fashion accents or partywear; spot-application for visual impact
Plastisol Ink Features & Effects：Thick, raised print with high opacity; very color-fast Application Scenarios：Premium logos; combine with double-needle stitching for upscale look
Dye & Wash Processes
Enzyme Wash Features & Effects：Gentle abrasion, reduced pilling; soft vintage feel Application Scenarios：Washed-out, worn-in styles on cotton or blends
Bleaching Features & Effects：Controlled de-coloring; enables mottled or gradient effects Application Scenarios：Pre-treatment for tie-dye; creative art-wash finishes
Tie-Dye Features & Effects：Unique, handcrafted patterns; each piece is one-of-a-kind Application Scenarios：Boho or artisan collections; limited runs
Garment Dye Features & Effects：Post-cut dyeing; soft, natural color variation; low shrinkage Application Scenarios：Vintage washes;
Burnout Features & Effects：Chemical etching removes fiber to create semi-sheer patterns Application Scenarios：Lightweight, see-through details; high-end feminine styles
Acid Wash Features & Effects：Harsh chemical wash for stone-washed, mottled look Application Scenarios：Retro rock or grunge styles; niche limited-edition runs
Conclusion
Getting T-shirts manufactured combines fabric selection for comfort, pattern-making for fit, stitching for structure, printing for branding, and quality control for perfection. By choosing the right manufacturer and focusing on sustainability, you can create durable, stylish garments. Whether starting a brand or ordering custom merch, follow these steps for success. Ready to begin? Contact a manufacturer today!
Start Your T-Shirt Brand with Newasia Garment Co., Ltd.
Whether you’re creating a streetwear label, sportswear collection, or eco-friendly T-shirt brand, Newasia Garment Co., Ltd. provides the expertise, scale, and service to make it happen.
