The T-shirt industry has grown into a global fashion standard, with personalized and customized designs playing a crucial role in its success. In 2025, the sector continues to thrive, powered by demand for print-on-demand (POD) services, eco-friendly fashion, and the trend of self-expression through clothing. But how many T-shirts are sold each year? Over 2 billion T-shirts are sold globally annually, underscoring the massive scale of this everyday essential.
This article explores the global T-shirt sales volume, market value, production trends, and factory insights—featuring Newasia Garment Co., Ltd., a trusted OEM/ODM apparel manufacturer serving top global brands like Gap, American Eagle, Levi’s, and Uniqlo. Whether you’re a startup brand or a fashion retailer, understanding the scale and process of T-shirt manufacturing can help you make informed sourcing decisions.
How Many T-Shirts Are Sold Each Year?
According to global apparel industry reports, over 2 billion T-shirts are sold every year worldwide. The T-shirt segment represents one of the fastest-growing apparel categories, fueled by fashion trends, customization demand, and sustainable innovation.
🌍 Global T-Shirt Market at a Glance (2025)
| Metric | 2025 Estimate | Growth Rate |
|---|---|---|
| Global Market Size | USD 48.2 Billion | +6.1% CAGR (2024–2029) |
| Annual Units Sold | ~2.2 Billion T-Shirts | +5.8% YoY |
| Top Markets | USA, China, India, UK, Germany | — |
| Leading Segments | Custom, Sportswear, Streetwear | — |
| Sustainable Share | 28% of total T-shirts | Increasing annually |
The United States alone sells over 500 million T-shirts annually, while China and India contribute the largest manufacturing volumes globally.
Where Are Most T-Shirts Made?
Most T-shirts are manufactured in Asia, where advanced textile infrastructure, skilled labor, and efficient logistics allow large-scale production at competitive costs.
Major T-Shirt Manufacturing Hubs
- China – World leader in cotton and blended fabric production.
- Bangladesh – Large-scale production for global retailers.
- Vietnam – High-quality OEM/ODM for fashion brands.
- India – Cotton sourcing and sustainable yarn innovation.
- Turkey & Pakistan – Fast-growing for European markets.
At Newasia Garment Co., Ltd., we produce premium and custom T-shirts in our vertically integrated factory in China, with strict quality controls and sustainable production systems that meet global compliance standards (BSCI, ISO14001, GRS).
What Drives T-Shirt Sales Growth?
Several factors explain the explosive global demand for T-shirts:
- Customization and Branding
Print-on-demand, embroidery, and private label markets have surged, making personalized T-shirts a powerful tool for both fashion and marketing. - E-commerce Expansion
Online retail platforms like Amazon, SHEIN, and Etsy have lowered entry barriers for small clothing brands. - Sustainability Awareness
Consumers increasingly prefer organic cotton, recycled polyester, and ethical manufacturing. - Cultural Influence
Streetwear movements and influencer marketing continue to elevate T-shirts from basics to lifestyle statements.
Global T-Shirt Market Size and Growth
The global T-shirt market has expanded dramatically over the last decade, driven by demand for casual wear and customization. With over 2 billion units sold yearly, T-shirts are a wardrobe staple worldwide. E-commerce and POD services further boost this growth. Below are key stats shaping the landscape.
- Global T-Shirt Market Value Revenue is $46.99bn The global T-shirt market revenue reached $46.99 billion in 2025, up from $45.52 billion in 2024, and is projected to hit $64.5 billion by 2030. This surge reflects rising demand for personalized streetwear and eco-fabrics.
- Per Person T-Shirt Revenue is About to Reach $6.00 In 2025, per-person revenue in the global T-shirt market is estimated at $6.00, highlighting T-shirts’ affordability and ubiquity. Online accessibility and POD have made custom options a daily buy.
- Annual Growth Rate of T-Shirt Business is 3.24% Between 2024 and 2028 The market is set to grow at 3.24% annually from 2024–2028, fueled by casualwear trends, personalization, and sustainable innovations like recycled materials.
- Women’s T-Shirt Market is Valued at $106.62bn The women’s T-shirt segment, valued at $106.62 billion in 2021, grows at a 6.1% CAGR through 2028. Athleisure and oversized styles drive this, emphasizing comfort and inclusivity.
- Custom T-Shirt Printing Market is Expected to Reach $9.82 Billion The custom printing market will hit $9.82 billion by 2030 (11.1% CAGR from 2023), as consumers flock to unique designs for events and branding.
- China is Leading Market in Revenue China generated $5.92 billion in T-shirt revenue in 2024, dominating via efficient manufacturing and rising domestic demand.
- US Largest Consumer Market The US leads consumption, with cultural love for casual wear and POD boosting sales across demographics.
| Stat | 2024/2025 Value | Projection | Key Driver |
|---|---|---|---|
| Global Revenue | $46.99bn | $64.5bn by 2030 | Personalization & E-Commerce |
| Per Person Revenue | $6.00 | Steady Rise | Affordability |
| Annual Growth | 3.24% | Through 2028 | Sustainability |
| Women’s Segment | $106.62bn (2021 Base) | 6.1% CAGR | Athleisure Trends |
| Custom Printing | $4.9bn (2024) | $9.82bn by 2030 | POD Demand |
Global T-Shirt Market Players
The market is competitive, blending giants and niche players influencing trends and production.
- Largest Market Players Nike, Zara, H&M, and Uniqlo lead via fast fashion, global reach, and sustainability focus.
- Largest Custom T-Shirt Printing Players Vistaprint, Printful, Threadbird, CafePress, and Blue Gecko dominate custom services with quality personalization.
Global T-Shirt Online Market
Online sales, enhanced by POD, make up a growing share of the 2 billion annual units.
- Global Online T-Shirt Market Value is at $531.4bn The online apparel market (including T-shirts) was $531.4 billion in 2021, growing at 10.3% CAGR to 2030, thanks to digital convenience.
- Global Online Custom T-Shirt Printing is at $2.3bn Valued at $2.3 billion in 2021, it grows at 12.3% CAGR to 2030, driven by POD platforms.
Regional Statistics in T-Shirt Market
Regions vary in contributions, reflecting local trends and tech adoption.
- North America Custom Printing Share The US holds 78.9% of North America’s custom market in 2022, powered by e-commerce.
- India’s Market Share in South Asia India captured 31.4% of South Asia’s custom market through 2022, via millennial demand and online growth.
- Germany’s Contribution to Europe Germany accounts for 26.9% of Europe’s custom share, leveraging advanced printing tech.
| Region | Market Share (Custom Printing) | Key Factor |
|---|---|---|
| North America (US) | 78.9% | E-Commerce Infrastructure |
| South Asia (India) | 31.4% | Millennial Population |
| Europe (Germany) | 26.9% | Printing Innovations |
T-Shirt Market Trends
Evolving preferences shape the industry’s future beyond raw sales volume.
- Sustainable Fashion The sustainable apparel market hits $33.05 billion by 2030 (from $7.8 billion in 2023), as eco-materials gain traction.
- Athleisure Wear Athleisure reaches $563.43 billion by 2029 (8.9% CAGR from $367.88 billion in 2024), blending sport and casual.
- Plus Size Clothing Plus-size apparel, valued at $311.44 billion in 2023, grows at 4.1% CAGR to 2030, prioritizing inclusivity.
- Secondhand Apparel Market Projected 11.1% CAGR from 2024–2034, driven by anti-fast-fashion sentiment.
- Rental Clothing Online rental market grows at 8.5% CAGR from $1.12 billion in 2021 to 2030, for sustainable access.
- T-Shirt Export Valuation Stands at $51.8 Billion Global exports total $51.8 billion, led by China (17% share) due to manufacturing prowess.
The T-Shirt Manufacturing Process
To understand how 2 billion T-shirts come to life each year, let’s look at the step-by-step production process followed by industry leaders such as Newasia Garment Co., Ltd.
1. Fabric Sourcing
We source premium fabrics such as:
- 100% combed cotton
- Organic cotton (GOTS-certified)
- Cotton-polyester blends
- Recycled polyester
- Bamboo and modal fabrics
All materials are tested for durability, shrinkage, and colorfastness.
2. Pattern Design & Cutting
Using digital pattern-making systems (Gerber & Lectra), our technical team ensures perfect size grading and minimal fabric waste. Fabrics are automatically cut to achieve consistent accuracy.
3. Sewing & Assembly
Our 140+ production lines are equipped with advanced sewing machines from Juki and Brother. Skilled operators handle stitching with precision—reinforcing stress points and ensuring a clean finish.
4. Printing & Embroidery
We offer multiple customization options:
- Screen printing, puff print, heat transfer, DTF
- 3D and chenille embroidery
- Silicone logos, flock prints, vintage distressing
5. Washing & Finishing
Specialized washing techniques give T-shirts unique aesthetics:
- Enzyme wash
- Acid wash
- Tie-dye and garment-dye finishes
- Ozone and eco-wash (low water, chemical-free)
6. Quality Inspection
Every T-shirt goes through five stages of inspection:
Fabric quality → Stitching → Measurement → Color consistency → Final packaging.
We guarantee that every product meets international AQL standards.
7. Packaging & Delivery
We provide private label packaging, custom tags, and eco-friendly polybags. Orders are shipped globally with customs support for the USA, UK, EU, and Australia.
How Newasia Garment Co., Ltd. Leads in T-Shirt Manufacturing
As a direct factory and experienced OEM partner, Newasia Garment Co., Ltd. bridges creativity and production excellence.
Key Highlights:
- Founded: 1986
- Employees: 12,000+
- Production Capacity: 100,000+ garments/day
- Certifications: BSCI, ISO14001, GRS, OEKO-TEX®
- Clients: Gap, American Eagle, Levi’s, Uniqlo, Lee
Why Brands Trust Us
✅ 39 Years of Apparel Experience
✅ Complete Supply Chain Control (yarn to finished garment)
✅ Flexible MOQ (100 pcs/style) – ideal for startups
✅ Sustainable Production Technologies – laser fading, ozone wash
✅ Global Shipping & Logistics Support
We specialize in manufacturing:
- Men’s & Women’s T-Shirts
- Polo Shirts
- Hoodies & Sweatshirts
- Denim Apparel
- Streetwear & Activewear
How Do We Guarantee the Quality
Our quality assurance begins with designing and planning, then continues through every step of the production and post-production inspections. Delivery is not an ending. We still offer money-back guarantee for quality issues.
When sourcing fabrics, we will check all related fabric certificates from our suppliers.
We make sure the fabric is well pre-washed to meet the standards before cutting.
All our workers are well-trained and have many years of experience in the garment industry. They are all local workers with high stability.
Our quality team will follow SOPs to conduct five times of quality checks before shipping.
Global T-Shirt Industry Trends (2025 & Beyond)
- Eco-friendly Materials: Organic cotton and recycled fibers dominate premium market growth.
- Digital Manufacturing: On-demand production reduces waste and inventory risks.
- AI & Automation: Factories like Newasia integrate smart cutting, 3D fitting, and automated QC.
- Localization & Speed-to-Market: Brands want faster turnaround—nearshoring trends are rising.
- Collaborative Branding: Influencer and D2C partnerships reshape retail dynamics.
Clothing Manufacturer – Customized Clothing Solutions For Every Concept
We deliver fully integrated, end-to-end apparel manufacturing that seamlessly blends design intent with technical execution. Our in-house fabric R&D lab develops proprietary textiles—from advanced performance blends to sustainable cottons and recycled polymers—ensuring material innovation aligns with your brand’s aesthetic and functional needs.
Through precision pattern engineering and fabric mapping, we create tailored through relaxed silhouettes optimized for drape, movement, and consistency. Each collection is supported by comprehensive development services: tech pack preparation, size grading, garment dyeing, custom washes, and specialty finishes. With full control over the entire supply chain—from yarn to final garment—we guarantee quality, scalability, and brand integrity across every piece we produce.
Trusted Certificates：
Trusted by Global Clients
custom high-end clothing
1. Key Manufacturer for leading global streetwear brands
2. 90% repeat clients, 30% partnerships over 10 years
1. Annual output of 30 million pcs
2. Intelligent supplier management system
1. Over 200 premium fabric options
2. Service of 500 + brands, 1500 + Annual Designs
1. MOQ from 100 pcs per color
2. Fast reorders & quick delivery
FAQ: How Many T-Shirts Are Sold Each Year?
Q1: How many T-shirts are sold globally per year?
Over 2 billion T-shirts are sold each year worldwide, valued at nearly USD 48 billion.
Q2: Which countries produce the most T-shirts?
China, Bangladesh, and Vietnam are the leading manufacturing hubs.
Q3: What materials are used to make high-quality T-shirts?
Combed cotton, organic cotton, and blended fabrics (cotton-polyester or bamboo).
Q4: Does Newasia Garment Co., Ltd. produce custom T-shirts?
Yes! We offer full OEM/ODM customization—including design, printing, embroidery, packaging, and labels.
Q5: What is the MOQ for T-shirt manufacturing?
Our MOQ starts at 100 pieces per design, perfect for startups and small brands.
Q6: Do you support sustainable production?
Yes. Our factory is certified for eco-friendly production with GRS and OEKO-TEX® materials, low-water dyeing, and ethical labor practices.
Q7: How long does production take?
Typically 15–30 days after sample approval, depending on order size and complexity.
From Factory to You, Cut Out the Middleman
- Say goodbye to the waiting game with direct communication.
- Work directly with the team to create custom products to your exact needs.
- No middlemen means no markup—just direct, cost-effective pricing.
- No guesswork—get a clear view of your costs and progress.
We can provide
We are a clothing manufacturing group that focuses on producing high-quality clothing and adhering to the concepts of environmental protection and sustainable development.
Fully custom garments, designed and produced to your specifications by a trusted clothing manufacturer.
Jackets | Denim | streetwear | Sports wear | And more
MOQ: Starts at 300 pieces per model/color
Personalize our premium blank apparel with prints, embroidery, labeling, and more, from a reliable garment manufacturer.
MOQ: 100 pieces per model/color.
High-quality, ready-to-brand apparel Made in Portugal in our clothing manufacturer for startups for premium garments.
No MOQ | No minimum quantities
Enhance Your Brand with Premium Washed Apparel
We specialize in providing high-quality, customizable washed apparel, including T-shirts, polo shirts, hoodies,denim clothes and jackets. With a variety of washing techniques to choose from, we help you showcase your brand’s unique personality through every garment.
✅Enzyme Washing
✅Acid Washing
✅Gradient Washing
✅Stone Washing
✅Destroy Washing
✅Ink Splash Washing
✅Tie Dyeing
✅Hanging Dyeing
Reasons to Choose Newasia Garment Co.,Ltd. as Your womens t shirt manufacturers
All of our practices are eco-friendly and sustainable from start to finish, from the fabrics and materials that we source to our production processes.
Every aspect that goes into our custom t-shirts is carefully weighed against our high quality standards, from fabrics to notions to labels.
You can unleash your creativity with Newasia Garment Co.,Ltd. by choosing the fabrics, colors, patterns, labels, and more that go into each and every custom design.
No more waiting ages for your custom designs – we are able to offer quick production timelines to get you your designs as quickly as possible.
Our designs aren’t limited to classic t-shirts – we carefully research and source styles that are on-trend for the best selection for our customers.
In order to make our products as accessible as possible to all of our customers, we offer low minimum order quantities.
Why Choose Newasia Garment Co.,Ltd. as Your Custom Clothing Manufacturer?
39 years of experience
Founded in 1986, Newasia Garment Co.,Ltd. is one of China’s leading custom clothing manufacturers. We have a deep understanding of production processes, design needs, and industry trends, enabling us to consistently deliver high-quality,innovative products.
R&D and Design
Innovation is at the heart of what we do. Our R&D team workstirelessly to bring market-leading products to life. Fromfabric research to garmentdesign, we stay ahead of thecurve by continuously exploringnew trends and materials.
Sustainable Production
We are committed to sustainable production and prioritize environmental protection. Our production processes minimize waste, reduce energy consumption, and use environmentally friendly materials whenever possible.
Self-Owned Factory
Our factory is equipped with multiple advanced automated equipment, 12,000 skilled employees, a daily production capacity of over 100,000 pieces, 140 production lines, and fast turnaround
Small-Batch Customization
Our fully equipped factory can handle small-batch clothing orders with quick delivery,offering high flexibility. This makes us an ideal partner for startups or businesses with unique customization needs.
Complete Industrial Chain
We have a complete industrial chain from yarn to garments,which enables us to maintain strict quality control at every stage of manufacturing, shorten delivery time, while meeting customers’ specific requirements.
Start Your Custom T-Shirt Line with Newasia Garment Co., Ltd.
Whether you’re building a streetwear label, corporate merch line, or sustainable apparel brand, Newasia Garment Co., Ltd. is your reliable partner for factory-direct, high-quality production.
🔥 Why Choose Us
- One-stop service: design → sample → mass production → delivery
- Post-payment service and full photo/video updates
- Worldwide shipping and customs support
- Proven reliability from 39 years of global experience